Echo · Hollow Composite Arch

Echo Arch.

A hollow composite arch adapted from a proven highway-load composite bridge beam and cast into a blast panel. The origin bridge beam is built at highway scale, up to 150 ft long and 8–16 ft wide; Echo Arch panels are tested at building scale, up to 12 × 12 ft. The most configurable Echo section.

Origin

A bridge in a box.

The Echo Arch adapts a proven lightweight composite bridge beam, a hollow section originally engineered to carry highway loads. That same section becomes a blast-tuned arch when cast into a panel format.

Cutaway of the cast composite core showing the hollow arch section
Composite bridge beam installed as a highway bridge structure
OriginComposite Bridge Beam
TodayEcho Arch · Cast Composite Core, Cutaway

Validation

Three Echo Arch shock-tube tests.

Validated test footage from the Echo blast program, recorded on a shock tube (a rig that fires a controlled air blast wave at the panel). Pressures are peak overpressure, the spike above normal air pressure at the panel face: about 1 psi breaks windows and 10 psi collapses ordinary buildings, so these runs reach several times the level that levels a normal structure. Tests 1 and 2 use the same 6-inch panel, with Test 2 re-loaded at higher pressure without repair or replacement. Test 3 steps up to a 12-inch panel at the top of the tested range.

Echo Arch · Test 1 · 6-Inch Panel

11.8 psi

Initial blast pulse. Panel intact. Max deflection 0.5 in.

Echo Arch · Retest · Same Panel

16.6 psi

The exact same panel from Test 1, hit again at higher pressure with no repair or replacement. It held, max deflection 0.5 in.

Echo Arch · Test 3 · 12-Inch Panel

40 psi

Real-time shock-tube validation at maximum rating. Max deflection 0.5 in.

BakerRisk shock tube apparatus

Test Apparatus

1–40 psi

BakerRisk shock tube, La Vernia, TX. Panels up to 12 × 12 ft. Also used for Echo Lite.

11.8

psi · Test 1

16.6

psi · Retest, same panel

The exact same panel from Test 1, hit again at higher pressure with no repair or replacement. It held.

40

psi · 12-Inch

Roughly the peak overpressure about 1 km from a 1 megaton nuclear blast.

Spec Echo Arch for your site.

Share your threat level, span, and panel thickness, and we will walk you through the tested configurations and next steps.

Talk to the Echo team

(800) 935-6796 · [email protected]